Inline Fully Automatic Optical Inspection Testing Machine System GDK-ALE AOI Machine
Production Overview:
High precision: multiple software analysis methods, multiple application modes, high-precision motion system;
High efficiency: one maintenance workstation confirms the detection data of multiple online machines, realizing fully automated process control.
Machine Characteristics:
- Adopt cast iron Y crossbeam to better ensure the accuracy and stability of the machine.
- The Y-axis adopts double servo synchronous drive, which reduces deformation and improves positioning accuracy.
- Conveyor system that can automatically adjust the conveyor width according to the programme setting.
- Equipped Z-axis lifting to cope with PCB bending adjustment and clear imaging of the top of high components.
- Equipped with a support structure to allows the PCB to be clamped after being levelled with the track.
- The transport motor adopts double closed-loop stepping motors to work synchronously, and automatically centres and stops the PCB according to the PCB length, instead of mechanical blocking stops to reduce the impact on the PCB .
- The transport belt adopts timing belt, which can easily handle 5 KG heavy PCB.
- The main camera is standard with a 12MP high-speed camera and 4 projectors (8 projectors optional).An optional side camera is available to improve component identification and to identify poor soldering at the bottom of the components.
- Camera is standard with bar code recognition function.
- Standard with SMEMA interface.
Technical Parameters:
| Power Supply |
200-240VAC 50/60Hz |
| Power |
Normal 1.8 KW, Maximum 5KW |
| Air Supply |
0.5MPa 25 L/min |
| Dimension |
L 1300 * W 1438 * H1657 mm |
| Weight |
1500 KG |
| Conveyor |
Front fixed, single lane, 3-stage stop (1-stage conveyor for PCB length larger than 330 mm) |
| Operating system |
Window 10 |
| Conveyor Direction |
Left to right, right to left, left to left, right to right (programmable) |
| PCB size |
L 50 * W 50 ~ L 510 * W 510 mm |
| Thickness |
Max 6 mm |
| Minimum Component |
Metric 0201 (with optional 7 um lens) / Metric 0603 (Imperial 0201) (with 12 um lens) |
| Main Camera |
12MP |
| Main lens |
Standard with 12um (7 um optional) |
| Side camera |
12MP(optional) |
| FOV |
48.6 * 36.4 mm |
| 3D projectors |
4 (8 optional) |
| Maximum 3D detectable component |
Standard 18 mm (Z-axis head lift up to 35 mm) |
| Maximum component height |
Top 50mm , Bottom 20 mm |
| Maximum PCB bend compensation |
±4 mm |
| Light source |
RGB Annular light + coaxial light |
| Options |
Maintenance workstation, MES interface, offline programming, 8 projectors, 7 um lens option, 4D camera |
Functional features:
 |
1. Global exposure camera+telecentric lens
The global exposure camera has a faster exposure time than the roller shutter camera, which not only eliminates the dragging phenomenon of the roller shutter camera,but also increases the speed by more than 30%!
The telecentric lens solves the problem of wide-angle lens image distortion,and can easily deal with the detection of the side pads of high components.And in linear test deflection angle test,distance test,it has more accurate effect.
2. Reference point positioning+pad positioning+body positioning
The industry's strongest positioning method, easy to deal with a variety of severely deformed boards,especially for flexible boards,server motherboards and other products.
3. Board Bending Compensation
When the board passes through the oven due to the difference in heat absorption by various types of components on the board,the board is unevenly heated, resulting in a certain degree of deformation of the board. The CAD coordinates and the position of the board after passing through the oven cannot be accurately matched.After the plate bending is compensated,the coordinates and the corresponding positions of the components are accurate.
4. Compreshensive Pad Defect Detection
Divide the pad into multiple areas,each area has the characteristics of good and bad products,set the corresponding detection standards to measure
5. Compatible with Various Shapes of Pads
Wave soldering algorithm supports various shapes of pads positioning is more accurate.
6. Offline Programming System&Operating System
True offline programming,no-stop debugging and updating procedures. Centralized management,one person and multiple machines,through remote network, can also realize remote service and machine adiustment. |
Company information:
HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.
1.Shenzhen HTGD Intelligent Equipment Co., Ltd established in 2008.
2.300+ staffs
3.2,000 sets machines production capability per year
4.Sales and service covers 35+ countries around the world.
5.Focus on design&research based on customer's request
6.HTGD & GDK two brands
7.40,000 square meter advanced standard production workshop
8.ISO 9001 approval and CE certificate
9.More than 80 utility model patents and 5 invention patents
10.30000+ big customers in China, who are specialized in cell phone, home appliance spare parts, medical electrical parts, etc.
HTGD&GDK is focus on solder paste( screen printer), AOI, SPI, dispenser, loader, unloader, conveyor, reflow oven, design and produce, and provide SMT whole line service for customers around the world. Meanwhile provide THT whole line service too.
Production line:
10000 square meters standard modern standard precision equipment production work
After-Sales service:
Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy
Advantage, Why choose us:
1. GDK,HTGD Self-branded famous manufacture around the world
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.
SMT whole line support
We provide SMT equipment and solutions for the whole line.
Customer Visiting:
Customer Site:
*Became the most reliable Chinese partner for you.
*Have been helping customers to build a lot of new factories around the world.
*Training experts and technician for customers.
Other Products support:
We are specilize in automatic solder paste printer, inline AOI , inline SPI, High speed glue dispenser. And we support complete SMT whole Line machine, such as pick and place machine(chip mounter),used chip mounter, reflow oven, wave soldering machine, PCB magazine /Loader/Unloader,conveyor,laser marker and etc.
Exhibition show:
Company's cultural and recreational activities:
Organize all kinds of cultural and recreational activities for employees...
Packing: VACUMME +WOODEN BOX.
------------FAQ----------------------------------------------------
Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.
Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.
Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.
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