High Efficiency SMT Full Automatic Offline Solder Inspecting Machine for LED/PCB Assembly (GDK -S5)

• Customization: Available
• Production Scores: Multiple Varieties
• Production Continuity: Continuous
• Model NO.: GDK-S5
• Automation: Automation
• After-sales Service: Technical Support, Maintenance Services
• Camera Rasolution: 5 Mega Pixels
• Lighting System: Surrounding RGB Light Source
• Fov: 48mm * 40mm (20 μm)
• Processing Time Per Screen: <0.7s
• Max. Inspecting Range: 400 Micron
• Repeatability(Size/Area/Height): <1 Micron@3sigma
• Feature: 3D Grating Projection Head(Double Head Optional)
• Automatic Production Line: Assembly
• Certification: ISO, CE
• Flexible Production: Intelligent Manufacturing
• Rhythm: Flow Production Line
• Production Scope: Product Line
• Warranty: One Year Free Warranty
• Transmission Type: One Stage Orbit
• Transport Package: Wooden Boxes
• Specification: L(1090mm) x W(1290mm) x H(1534mm)
• Trademark: GDK
• Origin: Shenzhen China
• HS Code: 9031499090
• Production Capacity: 2000sets/Year

Product Description

High Efficiency SMT Full Automatic Offline Solder Inspecting Machine for LED/PCB Assembly (GDK-S5/GDK-S5-D)

Production Overview:

GDK-S5/GDK-S5-D is used to detect and monitor the quanlity of solder paster printing. With the increasing precision of electronic products, chip components are becoming smaller and smaller, and the requirements for solder paster printing quanlity are gradually are gradually increasing. GDK-S5/GDK-S5-D can effectively guarantee the printing quanlity, improve the printing quanlity, reduse the defect rate of the product, save labor, and improve the production efficiency.

Technical Parameters:
 

Model			GDK-S5	GDK-S5-D
Inspecion System	Camera Resolution		5 Mega Pixels
	Lighting System		Surrounding RGB Light Source
	FOV		48mm * 40mm (20 μm)
	Processing Time Per Screen		<0.7s
	Inspecting Content		Area, volume, height, shape, offset, even tin
	Defect type		Existence, more tin, less tin, continuous tin, offset, tip, collapse, irregular shape, insufficient height, height exceeding , etc
	Max. Inspecting range		400 μm
	Solder Paste Size		0.2mm x 0.2mm - 12mm x 12mm
	Inspecting Height Precision		1 μm
	Repeatability(Size/Area/Height)		<1 μm@3sigma
	Repeatability and reproducibility		<10%
Software System	Operating system		Windows 7 Ultimate 64 bit
	Identification	Feature	3D grating projection head(double head optional)
		Operate	Graphical programming, convenient operation, switchable Chinese and English systems
		Display	2D/3D True Color Image
		Mark Setting	Choose 2 commonly used Mark points
	Programming		Support Gerber, CAD import, offline programming and manual programming
	SPC	Offline SPC	Support
		SPC Chart	Any time period report
		Histogran/Control Chart	Volume, area, height, offset
		Export File	Report(Excel), Image(jpg/bmp)
Mechanical System	PCB delivery Method		PCB  fixing method: edge-locked substrate clamping; automatic access board and automatic width adjustment system, in line with SMEMA standards; track height:900±30mm
	Min. PCB size		50mm x 50mm	50mm x 50mm
	Max. PCB size		500mm x 460mm	Double lane transmission:500mm x 330mm(one track ,four track fixed or one track, three  tracks fixed according to customer needs)
	PCB Thickness		0.6mm-6mm
	Board Edge Gap		Top: 3mm   Bottom: 3mm(Width of transport belt contact with OCB/fixture
	Delivery Speed		1500mm/s (MAX)
	Board Bending Compensation		<2mm
	X,Y Platform	Driven motor	Servo Motor System
		Position Precision	<1 μm
		Moving Speed	600 mm/s
Operating System	Computer PC		Industrial control computer: Intel high-end six- core CPU, 16GDDR memory, 1T hard disk
	Monitor		22 Inch LCD widescreen monitor
Others	External dimension		L(1090mm) x W(1290mm) x H(1534mm), without tri-color lights, monitor and keyboard	L(1090mm) x W(1500mm) x H(1534mm), without tri-color lights, monitor and keyboard
	Weight		About  750KG	About  850KG
	Power requirements		AC220V±10%,50/60HZ,15A
	Air consumption requirements		4~6kg/square centimetre
	Environment temperature		10~40˚C
	Relative humidity		30-80%RH4

-------------------------------------------------- Functional features -------------------------------------------

 

1. High speed can achieve maximum throughput
The all-digital high-speed CCD camera cooperates with the industrial telecentric lens, high resolution,ultra wide depth of field ultralow distortion and unique parallel light design,etc.Itcan clearly image the circuit board.

2. Plate bending compensation solution
Real-time measurement and compensation of board bending(refer to ideal board),can reach less than 2mm;provide clear PCB images and measurement data online in real time.

3. 3D raster projection head
Realize shadowless 3D detection without worrying about inaccurate measurement caused by shadows;five-step phase shift algorithm based on defocused sine grating stripes,height detection accuracy up to 1μ m

4. Man-machine interface with easy operation
Support Gerber, CAD import,support offline programming and manual programming,easy to operate, can switch between Chinese and English system; Through more intuitive software,display 2D/3D true color images to help users read bad;choose 2 commonly used Mark points.

5. High precision mechanical platform
The AC servo motor system,coupled with precision ball screws and linear guide pairs,ensures high-speed and accurate detection capabilities,fast and stable movement,and positioning accuracy of less than 10μ m.

6. Supports offline SPC
Display histogram/control chart and true-color three-dimensional stereoscopic image, and export reports and pictures at any time period to trace the root cause of badness from the detection results.

-------------------------------------------------- Company information ---------------------------------------------

HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.

# Research and development Full automatic screen printer start in 2008
# In 2011, HETIANGOOD company was formally registered and establised
# 15 years experiences in SMT industry.
# 200+ empolyees, 2000 sets machine capability each year. (HTGD, GDK brand), ISO certified company, CE approval for the machine.
# Office area of 8000 square meters, modern, concise, rich sense of science and technology


-------------------------------------------------- Production line ----------------------------------------------------
10000 square meters standard modern standard precision equipment production work


------------------------------------------------After-Sales service--------------------------------------------------

Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy


--------------------------------------------Advantage, Why choose us---------------------------------------------

1. GDK,HTGD Self-branded famous manufacture around the word
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.


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---------------------------------------------  SMT whole line support----------------------------------------------
We provide SMT equipment and solutions for the whole line.


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Organize all kinds of cultural and recreational activities for employees...


--------------------------------------Packing: VACUMME +WOODEN BOX.------------------------------------

------------FAQ----------------------------------------------------

Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.

Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.

Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.