GDK high end Automatic Solder Paste screen Printer NEO for Mini LED
Production Overview:
The structure of NEO is simple and reliable,accurate positioning and easy to adjust, It can quickly achieve different thickness of the PCB board PIN pin height adjustment of the automatic adjustment. The spray nozzle makes the cleaning liquid evenly sprinkled on the wiping paper, and the arc-shaped rubber wipe board is soft, antiwear and antirust, clean thoroughly bidirectionally, lt's easy to adjust the length of the common paper from 250mm to 450mm, and can be used for dry cleaning, wet wiping, wet cleaning, reciprocating cleaning and other functions.
Alignment precision∶±5.0micron/μm@6σ,Cp≥2.0
Printing precision∶ ±15.0micron/μm@6σ,Cp≥2.0
Technical Parameters:
| PCB boarding Handling Paramater |
| Max. board Size(X x Y) |
650mm x 610mm
|
| Min. board Size(X x Y) |
50mm x 50mm |
| PCB thickness Range: |
0.4mm~6mm |
| PCB Warpage |
≤1%Diagonal |
| Max. board weight |
3Kg |
| PCB edge clearance |
Configuration to 3mm |
| PCB bottom clearance |
23mm |
| Conveyor speed (Max.) |
1500mm/s(Max) |
| Conveyor height |
900±40mm |
| Conveyor direction |
L-R,R-L,L-L,R-R |
| Transfer mode |
One stage Conveyor |
| PCB Clamping method |
Automatic adjustment of PCB thickness + Programmable elastic side clamp + Edge locking base plate
pressing + Bottom integral cavity vacuum (Option: Bottom multi-point local vacuum) |
| Support method |
Magnetic thimble + Equal high block.(Optional:1.vacuum suction cavity;2.special workpiece fixture) |
| Printing parameters |
| Print head |
Servo motrdrives prerisionscrew diven suspendedinteliet printing head lwo independent diret motos |
| Stencil frame size |
470mm x 200mm~800 mm x800 mm |
| Max. printing area(X x Y) |
650mm x 610mm |
| Squeegee Material/Angle |
Steel Squeegee/Glue Squeegee(Angel 45°/50°/60° matching the printing process) |
| Squeegee length |
650mm (optional with length of 200mm-650mm) |
| Squeegee height |
65±1mm |
| Squeegee thickness |
0.25mm Diamond-like carbon coating |
| Print mode |
Single or dual squeegee printing |
| Demoulding length |
0.02 mm - 12 mm |
| Print speed |
0 ~ 200 mm/s |
| Print pressure |
0.5kg - 20Kg |
| Print stroke |
±200 mm(From the center) |
| Cleaning parameters |
| Cleaning system |
1,front-mounted programmable cleaning liquid injection system;2,dry,wet,vacuum three modes |
| Length of cleaning and wiping board |
650mm |
| Optical System |
| Field of view |
8mm x 6mm |
| Printing table adjustment range |
X:±5.0mm,Y:±7.0mm,θ:±2.0° |
| Fiducial Types |
Standard shape benchmark point(SMEMA standard),solder pad/openings |
| Vision methodology |
Independent camera,LookUp/Down Optics Structure/CCD |
| Performance parameters |
| Machine Alignment repeatability |
±5.0μm @6 σ,Cpk ≥ 2.0 |
| Full process repeatability |
±15.0μm @6 σ,Cpk ≥ 2.0 |
| Core Cycle time |
7s (Exclude printing and cleaning) |
| Product Changeover Time |
<5min |
| Equipment |
| Power supply |
AC220V±10%,50/60HZ,15A |
| Air supply |
4~6Kg/cm² |
| Air Consumption |
About 5L/min |
| Operating system (OS) |
Windows Win 7 ( Option WIN10) |
| External dimension |
1540mm(L) x 1220mm(W) x 1660mm(H)(Without light,monitor and keyboard) |
| Machine weight |
Appro.1230Kg |
| User Permission |
Different users have different permissions (fingerprint identification entering / password input) |
| Environment temperature |
23±3°C |
| Relative humidity |
45~70%RH4 |
Standard Configuration:
1, Accurate optical positioning system
Four way light source is adjustable, light intensity is adjustable, light is uniform, and image acquisition is more perfect; Good identification (including uneven mark points), suitable for tinning, copper plating,Gold plating, tin spraying, FPC and other types of PCB with different colors.
2, High efficiency and high adaptability stencil cleaning system
The new wiping system ensures full contact with the stencil ; three cleaning methods of dry, wet and vacuum, and free combination can be selected; soft wear-resistant rubber wiping plate, thorough cleaning, convenient disassembly, and universal length of wiping paper.
3, Intelligent squeegee system
Intelligent programmable setting, two independent direct motors driven squeegee, built-in precise zero pressure detection system.
4, GDK Special PCB thickness adaptive system
The platform height is automatically calibrated according to PCB thickness setting, which is intelligent, fast, simple and reliable in structure.
5, Printing axis servo drive
The scraper Y axis adopts servo motor drive through screw drive,to improve accuracy grade,operational stability and extend the service life,to provide customers with a good printing control platform.
6, 2D solder paste printing quality inspection and SPC analysis
2D function for offset, less tin, leakage, tin connection and other printing problems can be quickly detected, the detection point arbitrary increase;The SPC software can analyze the samples collected by the machine CPK index ensures printing quality
7, Temperature and humidity control function
Automatic adjustment and supervision of temperature and humidity within the printing press to ensure the stable physical characteristics of printing materials.
8, Support MES system seamless docking
It can scan the 1D code 2D code on the customer PCB and record the relevant information, which can be shared with the customer MES system. MES system uses 2D code,1D code, mobile IOT and other technologies to conduct scientific management on the warehouse material preparation and prevention, incoming material picking management, material loading and error prevention, production scheduling, quality traceability,Kanban control,etc. in the SMT production process. Through the optimization process to improve the production efficiency,improve product quality,shorten the production cycle, reduce the manufacturing costto achieve a omprehensive and scientific traceability management,to help enterprises quickly respond to market changes, improve the core competitiveness,
Available Options Configuration:
1, Automatic solder paste filling function
Regular and fixed point automatic addition of solder paste, to ensure the quality of solder paste and the amount of solder paste in the stencil. In order to ensure that the customer can carry out the quality of stable and continuous printing for a long time, improve productivity.
2,Automatic dispensing function
According to different printing process requirements, after printing, the PCB can be carry out accurate dispensing, tin dispensing,ine drawing, filling and other functional operations.
3,Squeegee pressure close-loop feedback control
Built in precise digital pressure sensor control system,through the scraper pressure feedback system,It can accurately display the original pressure value of scraper,intelligently adjust the depth of the blade pressing down ensure the pressure value is constant during the printing process and obtain the highest process control,achieve perfect printing of high density and fine spacing devices.
4, Detection function of solder paste margin of stencil
Real time detection of solder paste margin (thickness) on stencil,intelligent prompt for tin filling
5, Detection function of stenc plugging
By compensating the light source above the stencil, CCD is used to check the mesh in real time, so as to quickly detect and judge whether the stencil is blocked after cleaning, and carry out automatic cleaning, which is a supplement to the 2D detection of PCB.
6,Vacuum suction plate and upper press function
It can automatically clamp PCB of various sizes and thicknesses to effectively overcome the deformation of the board,Make sure that the tin is evenly printed.
7,Magnetic Squeegee
Magnetic adsorption squeegee blade,instead of screw hole positioning mode, convenient and quick replacement.
8,SPI close loop
A closed-loop system is formed by connecting with SPI.After receiving feedback information of defective SPI printing, the machine will automatically adjust the offset according to SPI feedback. The XY offset can be adjusted automatically within 3PC.and clean the stencil, improve the printing quality and production efficiency, constitute a complete printing feedback system.
Other Available options Configuration:
| Item No. |
Function |
| 1 |
Paste Roll Height Monitor (aPRHM) |
| 2 |
Internal temperature and humidity detection on the work area |
| 3 |
Window 10 system |
| 4 |
Upper Press Function |
| 5 |
PCB Size 525 mm * 350 mm |
| 6 |
PCB board support method Grid-Lock |
| 7 |
Support pins or support block detection sensor |
| 8 |
Squeegee holder |
| 9 |
System of adding solder paste from cartridge Semko 6 Oz |
| 10 |
Control - by touch screen monitor |
| 11 |
PC must have (SSD) |
| 12 |
Range of adjustment feets from 45 to 160 mm |
| 13 |
6.1 Software can save log-files
6. 2 Log-files contain data about all possible parameters of the equipment
6.3 Discreetness of data saving may be set up without limits
6.4 Export of log-files to Excel or Access
6.5 Alarm system in case of parameters are not correspond to preset parameters
6.6 Possibility of remote export of log files
6.7 For all parameters of the equipment there will be possibility of setting up of critical value of such parameters and further actions (means stoppage or further work with indication and information in separate log-file) with marks in log-files only in case of preset parameters will go beyond critical value. |
| 14 |
UPS |
Company information:
HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.
- Shenzhen HTGD Intelligent Equipment Co., Ltd established in 2008.
- 300+ staffs
- 2,000 sets machines production capability per year
- Sales and service covers 35+ countries around the world.
- Focus on design&research based on customer's request
- HTGD & GDK two brands
- 40,000 square meter advanced standard production workshop
- ISO 9001 approval and CE certificate
- More than 80 utility model patents and 5 invention patents
- 30000+ big customers in China, who are specialized in cell phone, home appliance spare parts, medical electrical parts, etc.
HTGD&GDK is focus on solder paste( screen printer), AOI, SPI, dispenser, loader, unloader, conveyor, reflow oven, design and produce, and provide SMT whole line service for customers around the world. Meanwhile provide THT whole line service too.
Production line:
10000 square meters standard modern standard precision equipment production work
After-Sales service:
Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy
Advantage, Why choose us:
1. GDK,HTGD Self-branded famous manufacture around the world
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.
SMT whole line support
We provide SMT equipment and solutions for the whole line.
Customer Visiting:
Customer Site:
*Became the most reliable Chinese partner for you.
*Have been helping customers to build a lot of new factories around the world.
*Training experts and technician for customers.
Other Products support:
We are specilize in automatic solder paste printer, inline AOI , inline SPI, High speed glue dispenser. And we support complete SMT whole Line machine, such as pick and place machine(chip mounter),used chip mounter, reflow oven, wave soldering machine, PCB magazine /Loader/Unloader,conveyor,laser marker and etc.
Company's cultural and recreational activities:
Organize all kinds of cultural and recreational activities for employees...
Packing: VACCUM +WOODEN BOX.
------------FAQ----------------------------------------------------
Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.
Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.
Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.
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