GDK 3D inline Solder paste Inspection Machine (SPI) with 500 Mega Pixels Resolution for SMT Assembly (GDK S5/GDK S5-D)
Production Overview:
GDK S5/GDK S5-D is used to detect and monitor the quanlity of solder paster printing. With the increasing precision of electronic products, chip components are becoming smaller and smaller, and the requirements for solder paster printing quanlity are gradually are gradually increasing. GDK S5/GDK S5-D can effectively guarantee the printing quanlity, improve the printing quanlity, reduse the defect rate of the product, save labor, and improve the production efficiency.
Technical Parameters:
| Model |
GDK S5 |
GDK S5-D |
| Inspecion System |
Camera Resolution |
5 Mega Pixels |
| Lighting System |
Surrounding RGB Light Source |
| FOV |
48mm * 40mm (20 μm) |
| Processing Time Per Screen |
<0.7s |
| Inspecting Content |
Area, volume, height, shape, offset, even tin |
| Defect type |
Existence, more tin, less tin, continuous tin, offset, tip, collapse, irregular shape, insufficient height, height exceeding , etc |
| Max. Inspecting range |
400 μm |
| Solder Paste Size |
0.2mm x 0.2mm - 12mm x 12mm |
| Inspecting Height Precision |
1 μm |
| Repeatability(Size/Area/Height) |
<1 μm@3sigma |
| Repeatability and reproducibility |
<10% |
| Software System |
Operating system |
Windows 7 Ultimate 64 bit |
| Identification |
Feature |
3D grating projection head(double head optional) |
| Operate |
Graphical programming, convenient operation, switchable Chinese and English systems |
| Display |
2D/3D True Color Image |
| Mark Setting |
Choose 2 commonly used Mark points |
| Programming |
Support Gerber, CAD import, offline programming and manual programming |
| SPC |
Offline SPC |
Support |
| SPC Chart |
Any time period report |
| Histogran/Control Chart |
Volume, area, height, offset |
| Export File |
Report(Excel), Image(jpg/bmp) |
| Mechanical System |
PCB delivery Method |
PCB fixing method: edge-locked substrate clamping; automatic access board and automatic width adjustment system, in line with SMEMA standards; track height:900±30mm |
| Min. PCB size |
50mm x 50mm |
50mm x 50mm |
| Max. PCB size |
500mm x 460mm |
Double lane transmission:500mm x 330mm(one track ,four track fixed or one track, three tracks fixed according to customer needs) |
| PCB Thickness |
0.6mm-6mm |
| Board Edge Gap |
Top: 3mm Bottom: 3mm(Width of transport belt contact with OCB/fixture |
| Delivery Speed |
1500mm/s (MAX) |
| Board Bending Compensation |
<2mm |
| X,Y Platform |
Driven motor |
Servo Motor System |
| Position Precision |
<1 μm |
| Moving Speed |
600 mm/s |
| Operating System |
Computer PC |
Industrial control computer: Intel high-end six- core CPU, 16GDDR memory, 1T hard disk |
| Monitor |
22 Inch LCD widescreen monitor |
| Others |
External dimension |
L(1090mm) x W(1290mm) x H(1534mm), without tri-color lights, monitor and keyboard |
L(1090mm) x W(1500mm) x H(1534mm), without tri-color lights, monitor and keyboard |
| Weight |
About 750KG |
About 850KG |
| Power requirements |
AC220V±10%,50/60HZ,15A |
| Air consumption requirements |
4~6kg/square centimetre |
| Environment temperature |
10~40˚C |
| Relative humidity |
30-80%RH4 |
-------------------------------------------------- Functional features -------------------------------------------
 |
1, High speed can achieve maximum throughput
The all-digital high-speed CCD camera cooperates with the industrial telecentric lens, high resolution, ultra wide depth of field, ultra low distortion and unique parallel light design, etc. It can clearly image the circuit board and the tall components without strabismus.
2, Plate bending compensation solution
Real-time measurement and compensation of board bending (refer to ideal board), can reach less than 2mm; provide clear PCB images and measurement data online in real tim.
3, 3D raster projection head
Realize shadowless 3D detection without worrying about inaccurate measurement caused by shadows; five-step phase shift algorithm based on defocused sine grating stripes, height detection accuracy up to 1μm.
4, Man-machine interface with easy operation
Support Gerber, CAD import, support offline programming and manual programming, easy to operate, can switch between Chinese and English system; Through more intuitive software, display 2D/3D true color images to help users read bad; choose 2 commonly used Mark points.
5, High precision mechanical platform
With AC servo motor system, coupled with precision ball screws and linear guide pairs, ensures high-speed and accurate detection capabilities, fast and stable movement, and positioning accuracy of less than 10μm.
6, Supports Offline SPC
Display histogram/control chart and true-color three-dimensional stereoscopic image, and export reports and pictures at any time period to trace the root cause of badness from the detection results. |
-------------------------------------------------- Company information ---------------------------------------------
HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.
# Research and development Full automatic screen printer start in 2008
# In 2011, HETIANGOOD company was formally registered and establised
# 15 years experiences in SMT industry.
# 200+ empolyees, 2000 sets machine capability each year. (HTGD, GDK brand), ISO certified company, CE approval for the machine.
# Office area of 8000 square meters, modern, concise, rich sense of science and technology
-------------------------------------------------- Production line ----------------------------------------------------
10000 square meters standard modern standard precision equipment production work
-----------------------------------------------Partial Certificate of Honor-------------------------------------------
We are National High-tech Enterprise
We passed ISO certifications and lot of Patent certificate
All the machines have CE and ROHS certifications
------------------------------------------------After-Sales service--------------------------------------------------
Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy
--------------------------------------------Advantage, Why choose us---------------------------------------------
1. GDK,HTGD Self-branded famous manufacture around the world
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.
--------------------------------------------- SMT whole line support----------------------------------------------
We provide SMT equipment and solutions for the whole line.
-----------------------------------------------Customer Visiting------------------------------------------------------
-----------------------------------------------------------Customer Site-----------------------------------------------
*Became the most reliable Chinese partner for you.
*Have been helping customers to build a lot of new factories around the world.
*Training experts and technician for customers.
-------------------------------------------Other Products support--------------------------------------------------
We are specilize in automatic solder paste printer, inline AOI , inline SPI, High speed glue dispenser. And we support complete SMT whole Line machine, such as pick and place machine(chip mounter),used chip mounter, reflow oven, wave soldering machine, PCB magazine /Loader/Unloader,conveyor,laser marker and etc.
-------------------------------------------------------Exhibition show ------------------------------------------------
-----------------------------------Company's cultural and recreational activities------------------------------
Organize all kinds of cultural and recreational activities for employees...
--------------------------------------Packing: VACUMME +WOODEN BOX.------------------------------------
------------FAQ----------------------------------------------------
Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.
Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.
Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.
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