Heller 10 Zones Lead Free Reflow Oven

• Customization: Available
• After-sales Service: Technical Support, Maintenance Services
• Condition: New
• Model NO.: 1936 MK7
• Warranty: 24 Months
• Automatic Grade: Automatic
• Installation: Whole Two-Section of Guide Rail Structure
• Main Color: Industrial Computers White
• Temperature Control Accuracy: +/-1 Degrees Centigrade
• Number of Heating Zones: Under 10/ up 10
• Transport Package: Wooden Box
• Specification: 590cmx 152cm144cm
• Trademark: Heller
• Origin: China
• HS Code: 8514109000
• Production Capacity: 2000sets/Year

Product Description

Heller 10 Zones Lead Free Reflow Oven, Reflow Soldering Oven,PCB soldering oven for SMD SMT LED Prodution Line

 

This new reflow oven platform revolutionizes the industry with several new ground breaking designs and incorporates all of the customer requests for lower Delta T, reduced nitrogen consumption and extended PM into a new low height package that makes it easy to see across the production floor. We invite you to visit any of our three locations to run profiles and gather DATA for yourself to see the strong advantages of the MK7 reflow oven for your production! Or if you prefer, send us your toughest pcb and we will run reflow soldering profiles and generate the data for you. We are happy to work with you to custom configure your reflow oven machines to suit your needs.

• Highest Yield Reflow Oven!
• Lowest Delta T on the board
• Lowest Nitrogen & Electrical Usage!
• Maintenance Free!
• VOID Free Reflow Oven - with Vacuum option
• Industry 4.0 Compatibility
• Integrated Cpk software at No Charge!

Reflow Oven w/New Low Height Top Shell

The new low height top shell provides much easier access for reflow oven operators. All skins have double insulation to save up to 10-15% in reflow soldering energy loss.

INDUSTRY 4.0 Compatible Reflow Oven

Internet of Manufacturing (IoM) - Smart factories, intelligent machines and networked processes through the use of cyber-physical systems.

Enhanced low height heater module provides the lowest Delta Ts on the reflow oven with better air flow and uniformity! The Uniform Gas Management system eliminates "net flow" which results in nitrogen consumption reductions of up to 40%! New semi-circular heater is more robust and efficient with much longer lifetime.
 

Heller Industries Model 1936MK7
Model	1936MK7 (Air)	1936MK7 (Nitrogen)
Electric Supply
Power Input (3 Phase) Standard	480 volts	480 volts
Breaker Size	100 amps @ 480v	100 amps @ 480v
kW	9 - 15 Continuous	9 - 15 Continuous
Typical Run Current	25 - 35 amps @ 480v	25 - 35 amps @ 480v
Optional Power Inputs Available	208/240/380/400/415/440/480 VAC	208/240/380/400/415/440/480 VAC
Frequency	50/60 Hz	50/60 Hz
Sequential Zone Turn On	S	S
Dimensions
Overall Oven Dimensions	232" (590cm) L x 60" (152cm) W x 57" (144cm) H	232" (590cm) L x 60" (152cm) W x 57" (144cm) H
Typical Net Weight	4674 lbs. (2120 kg)	5560 lbs. (2520 kg)
Typical Shipping Weight	6064 lbs. (2740 kg)	6928 lbs. (3140 kg)
Typical Shipping Dimension	620 x 185 x 185 cm	620 x 185 x 185 cm
Computer Control
AMD or Intel Based Computer	S	S
Flat Screen Monitor w/Mount	S	S
Windows Operating System	Windows 10 Home	Windows 10 Home
Auto Start Software	S	S
Data Logging	S	S
Password Protection	S	S
LAN Networking	O	O
Inert Atmosphere
Minimum PPM Oxygen	-	10-25 PPM*
Waterless Cooling w/ Flux
Separation System	-	O
Nitrogen On/Off Valve	-	O
Oxygen Monitoring System	-	O
Nitrogen Standby System	-	O
Typical Nitrogen Consumption	-	500 - 700 SCFH **
Additional Features
KIC Profiling Software	S	S
Signal Light Tower	S	S
Powered Hood Lift	S	S
Five (5)Thermocouple Profiling	S	S
Redundant Alarm Sensors	O	O
Intelligent Exhaust System	O	O
KIC Profiler / ECD Profiler	O	O
Center Board Support	O	O
Board Drop Sensor	O	O
Board Counter	O	O
Bar Code Reader	O	O
Custom Paint & Decal	O	O
Battery Backup for Conveyor and PC	O	O
GEM/SECS Interfacing	O	O
Mesh Belt Conveyor
Height From Floor	36.6" + 2.4"  (93 cm + 6 cm)	36.6" + 2.4"  (93 cm + 6 cm)
Maximum PCB Width	22" (56 cm)	22" (56 cm)
Space Required Between PCB's	0.0" (0.0 cm)	0.0" (0.0 cm)
Conveyor Length On-Load	18" (46 cm) *	3" (7.5 cm) *
Conveyor Length Off-Load	18" (46 cm) *	3" (7.5 cm) *
Heated Tunnel Length	140" (355 cm)	140" (355 cm)
Process Clearance Above Mesh Belt	2.3" (5.8 cm)	2.3" (5.8 cm)
Mesh Belt Pitch	0.5" (1.27 cm)	0.5" (1.27 cm)
Maximum Conveyor Speed	74"/Min (188 cm/min.)	74"/Min (188 cm/min.)
Conveyor Direction Left to Right	S	S
Conveyor Direction Right to Left	O	O
Conveyor Speed Control	Closed Loop	Closed Loop
Edge Hold Conveyor System Option
Height from Floor - Standard	37.8" ±2.4"  (96 cm ± 6 cm)	37.8" ±2.4"  (96 cm ± 6 cm)
Height from Floor - Optional	35.4" ± 2.4" (90 cm ± 6 cm)	35.4" ± 2.4" (90 cm ± 6 cm)
Clearance Above & Below Conveyor Pins	1.15" (2.9 cm)	1.15" (2.9 cm)
Length of PCB Support Pins	.187" (4.75 mm)	.187" (4.75 mm)
3 mm long support pins	O	O
Minimum/Maximum Board Width	2" - 22" (5 - 56 cm) 24" (61cm) Optional**	2" - 22" (5 - 56 cm) 24" (61cm) Optional**
Power Width Adjustment	S	S
Computer Controlled Width Adjust	O	O
Auto Lubrication System	S	S
Forced Convection Zones
Top & Bottom	10	10
Heater Type	Instant response open coil	Instant response open coil
Heater Material	Nichrome	Nichrome
Profile Change Time	5 - 15 minutes	5 - 15 minutes
Temperature Control
Accuracy of Temperature Controller	± .1ºC	± .1ºC
Cross-Belt Temperature Tolerance	±3.0°C	±3.0°C
Heater Wattage Per Zone	5400 w***	5400 w***
Temperature Range Standard	60-350ºC	60-350ºC
High Temperature Up to 450ºC	O	O
Cooling Systems
Number of Cooling Zones Standard	3	3
Cooling zone Length	107cm	115cm
Additional Cooling Zones	O	O
Water Cooling	-	O
Notes:	S = Standard, O = Optional.

 
 

Revolutionary Flux Management System Heller reflow oven has a revolutionary flux collection system that traps the flux in collection jars which can be easily removed and replaced while the reflow soldering oven is running - saving time consuming P.M. The new flux filtration box also has no risk of flux clogging for a longer-term P.M. interval. Additionally, our proprietary Flux-Free Grill system limits the flux residue on the cooling grills giving the Heller reflow oven system the highest production yields of any oven!

 

 

1. Reflow Oven CPK
We provide a dynamic 3 tiered system (Tier 1: Reflow Oven CPK, Tier 2 Process CPK, Tier 3 Product Traceability) enabling customers to quickly improve product quality and yield while reducing costs. And the additional benefits of automatic record keeping and recall provide customers with the peace of mind that all reflow soldering process parameters are under control and within spec.

2. Reflow Oven With Programmable Cooling


3. Reflow Oven Energy Management Software
 

Company information:
 
HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.

# Research and development Full automatic screen printer start in 2008
# In 2011, HETIANGOOD company was formally registered and establised
# 15 years experiences in SMT industry.
# 200+ empolyees, 2000 sets machine capability each year. (HTGD, GDK brand), ISO certified  company, CE approval for the machine.
# Office area of 8000 square meters, modern, concise, rich sense of science and technology


Production line:
10000 square meters standard modern standard precision equipment production work


After-Sales service:

Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of  our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy


Advantage, Why choose us:

1. GDK,HTGD Self-branded famous manufacture around the world
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.


Partial Certificate of Honor:


SMT whole line support
We provide SMT equipment and solutions for the whole line.


Other Products support:


Packing: VACUUM +WOODEN BOX. 

------------FAQ----------------------------------------------------

Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.

Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.

Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.