SMT Automatic Reflow Oven Machine PCBA Reflow Soldering Equipment

• Customization: Available
• After-sales Service: Technical Support, Maintenance Services,
• Condition: New
• Model NO.: 1809 MK5
• Certification: CCC, RoHS, ISO, CE
• Warranty: 12 Months
• Automatic Grade: Automatic
• Installation: Vertical
• Heated Tunnel Length: 101" (256 Cm)
• Conveyor Length on-Load: 18" (46 Cm) *
• Mesh Belt Pitch: 0.5" (1.27 Cm)
• Maximum Conveyor Speed: 74"/Min (188 Cm/Min.)
• Number of Heating Zones: Up9 Under 9
• Cooling Areas: Up2 Under2
• Transport Package: Wooden Case Packing Vacuum Packing
• Specification: 4650MM x 1520MM x 1600mm
• Trademark: Heller
• Origin: China
• HS Code: 8514109000
• Production Capacity: 2000sets/Year

Product Description

Factory new product SMT automatic reflow oven machine leadfree high precision PCBA reflow soldering equipment 

Products Description :
 

Best value SMT Reflow Oven in the market. Designed for Low Cost of Ownership.

• 1809 Mark V
• 1809 Mark V (with optional 3rd cooling zone)

The 1800 models support high mix / high volume throughput... at speeds up to 32 inches (80 centimeters) per minute, while conserving valuable factory floor space. Rapid response times and precise temperature controls assure process uniformity, regardless of component density or board loading, with identical profile performance in either air or nitrogen.

Highest Yields and Tight Process Control

• The most efficient heat transfer from extra high volume, high-velocity, heating modules, producing heater module response of less than one second to temperature changes of less than 0.1ºC, thereby maintaining profile integrity for heavy board loads.
• Wide process window for "universal profiling" - allows many different boards to be run on a single temperature profile
• Advanced 5 thermocouple PCB profiling and process parameter logging capability with the capacity to store up to 500 temperature recipes and 500 profile graphs

With a high-capacity, 26-inch wide heater module, the 1800 Mark III series reflow oven offers unmatched flexibility in board handling. The oven may be fitted with an adjustable single-rail edge hold conveyor/mesh belt combo, to carry even the largest boards or multi-board panels (up to 20 inches wide) through the oven.

 
 
 

Model	1809MK5 (Air)	1809MK5 (Nitrogen)
Electric Supply
Power Input (3 Phase) Standard	480 volts	480 volts
Breaker Size	100 amps @ 480v	100 amps @ 480v
kW	8.5 - 16 Continuous	7.5 - 16 Continuous
Typical Run Current	25 - 35 amps @ 480v	25 - 35 amps @ 480v
Optional Power Inputs Available	208/240/380/400/415/440/480 VAC	208/240/380/400/415/440/480 VAC
Frequency	50/60 Hz	50/60 Hz
Sequential Zone Turn On	S	S
Dimensions
Overall Oven Dimensions	183" (465cm) L x 60" (152cm) W x 63" (160cm) H	183" (465cm) L x 60" (152cm) W x 63" (160cm) H
Typical Net Weight	4343 lbs. (1970 kg)	4550 lbs. (2060 kg)
Typical Shipping Weight	5335 lbs. (2420 kg)	5556 lbs. (2520 kg)
Typical Shipping Dimension	195" x 73" x 81"	495 x 185 x 205 cm
Computer Control
AMD or Intel Based Computer	S	S
Flat Screen Monitor w/Mount	S	S
Windows Operating System	Windows 10 Home	Windows 10 Home
Auto Start Software	S	S
Data Logging	S	S
Password Protection	S	S
LAN Networking	O	O
Inert Atmosphere
Minimum PPM Oxygen	-	10-25 PPM*
Waterless Cooling w/ Flux
Separation System	-	O
Nitrogen On/Off Valve	-	O
Oxygen Monitoring System	-	O
Nitrogen Standby System	-	O
Typical Nitrogen Consumption	-	500 - 700 SCFH **
Additional Features
KIC Profiling Software	S	S
Signal Light Tower	S	S
Powered Hood Lift	S	S
Five (5)Thermocouple Profiling	S	S
Redundant Alarm Sensors	O	O
Intelligent Exhaust System	O	O
KIC Profiler / ECD Profiler	O	O
Center Board Support	O	O
Board Drop Sensor	O	O
Board Counter	O	O
Bar Code Reader	O	O
Custom Paint & Decal	O	O
Battery Backup for Conveyor and PC	O	O
GEM/SECS Interfacing	O	O
Mesh Belt Conveyor
Height From Floor	36.2" + 2.4" (92 cm + 6 cm)	36.2" + 2.4" (92 cm + 6 cm)
Maximum PCB Width	22" (56 cm)	22" (56 cm)
Space Required Between PCB's	0.0" (0.0 cm)	0.0" (0.0 cm)
Conveyor Length On-Load	18" (46 cm) *	3" (7.5 cm) *
Conveyor Length Off-Load	18" (46 cm) *	3" (7.5 cm) *
Heated Tunnel Length	101" (256 cm)	101" (256 cm)
Process Clearance Above Mesh Belt	2.3" (5.8 cm)	2.3" (5.8 cm)
Mesh Belt Pitch	0.5" (1.27 cm)	0.5" (1.27 cm)
Maximum Conveyor Speed	74"/Min (188 cm/min.)	74"/Min (188 cm/min.)
Conveyor Direction Left to Right	S	S
Conveyor Direction Right to Left	O	O
Conveyor Speed Control	Closed Loop	Closed Loop
Edge Hold Conveyor System Option
Height from Floor - Standard	37.8" + 2.4" (96 cm + 6 cm)	37.8" + 2.4" (96 cm + 6 cm)
Height from Floor - Optional	35.4" + 2.4"(90 cm + 6 cm)	35.4" + 2.4"(90 cm + 6 cm)
Clearance Above & Below Conveyor Pins	1.15" (2.9 cm)	1.15" (2.9 cm)
Length of PCB Support Pins	.187" (4.75 mm)	.187" (4.75 mm)
3 mm long support pins	O	O
Minimum/Maximum Board Width	2" - 22" (5 - 56 cm)24" (61cm) Optional**	2" - 22" (5 - 56 cm) 24" (61cm) Optional**
Power Width Adjustment	S	S
Computer Controlled Width Adjust	O	O
Auto Lubrication System	S	S
Forced Convection Zones
Top & Bottom	9	9
Heater Type	Instant response open coil	Instant response open coil
Heater Material	Nichrome	Nichrome
Profile Change Time	5 - 15 minutes	5 - 15 minutes
Temperature Control
Accuracy of Temperature Controller	+ .1ºC	+ .1ºC
Cross-Belt Temperature Tolerance	+ 3.0ºC	+ 3.0ºC
Heater Wattage Per Zone	5400 w***	5400 w***
Temperature Range Standard	60-350ºC	60-350ºC
High Temperature Up to 450ºC	O	O
Cooling Systems
Number of Cooling Zones Standard	2	2
Additional Cooling Zones	O	O
Water Cooling	-	O
Notes:	S = Standard, O = Optional.

 

Features and benefits of Mark 5 series SMT reflow system:

 

1. New Flux System Virtually Eliminates Maintenance
This new flux collection system traps the fl ux in a separate collection box with easy to remove plates. As a result, the oven tunnel is kept clean - thus saving time consuming P.M. A collection jar captures the fl ux and can be removed while the oven is running for the ultimate in time savings!

2.Enhanced Heater Modules
Enhanced flow heater modules with 40% larger impellar, blanket the PCB with heat for the lowest delta Ts on the toughest boards! Additionally, the Uniform Gas Management system eliminates net flow which results in nitrogen consumption reductions of up to 40%!

3.Ultra-Parallel Conveyor System
Four (4) lead screws ensures the tightest tolerances and parallelism - even on boards with 3mm clearance at the edges!

4.Fastest Cooling Rates
The new Blow Thru Cooling module provides cool rates of >3º C/sec - even on LGA 775! That rate meets even the most demanding lead-free profile requirements!

5. Process Control
Powered by ECD, this innovative software package provides three levels of process control from Reflow Oven CPK, to Process CpK and Product Traceability, this software ensures that all parameters are optimized and SPC reporting is fast and easy.

• Watches your Reflow process for you
• Enables audit recall down to board level to your clients
• Recall reflow data for Playback by part number, Board In/out and other search criteria for ISO and customer audit trace-ability
• Immediate notification of any out of spec conditions
• Engineers can automatically be notified by pager or e-mail
• Dramatically reduce scrap and rework
• KNOW that the assemblies have been processed within spec and have the DATA to prove it

6. New Frame
More than simply beautiful, this new frame utilizes twice the insulation. This modification alone, reduces heat loss and saves up to 40% on electricity costs!

7. Lead Free Certified

More Lead free product has been run on Heller machines than any other! Heller has pioneered the Lead Free Reflow process by working closely with the Japanese OEM's and International ODM's and EMS's to refine the Lead Free process. The Mark V system includes features that provide:

• "Spike Zone" design to minimize liquidous time
• Ultra fast cooling rates of 3-5 Deg/Sec to form perfect grain structure
• More heated zones than any other competitor to allow "Profile Sculpting"

8. Lowest Cost of Ownership

With Heller's Balanced Flow Heater Module (BFM) technology the cost of running nitrogen has been reduced by up to 50%! And the LOW KW features have reduced Electrical consumption by up to 40%! Cost savings on nitrogen and electricity combined of $15,000 - $18,000 per year have been realized by our customers!

9. Best Return on Investment (ROI)

Total savings of $22,000 - $40,000 per year can be achieved with the new Mark III system for the fastest ROI in the industry!

Company information:
 
HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.

1. Shenzhen HTGD Intelligent Equipment Co., Ltd established in 2008.
2. 300+ staffs
3. 2,000 sets machines production capability per year
4. Sales and service covers 35+ countries around the world.
5. Focus on design&research based on customer's request
6. HTGD & GDK two brands 
7. 40,000 square meter advanced standard production workshop
8. ISO 9001 approval and CE certificate
9. More than 80 utility model patents and 5 invention patents
10. 30000+ big customers in China, who are specialized in cell phone, home appliance spare parts, medical electrical parts, etc.

HTGD&GDK is focus on solder paste( screen printer), AOI, SPI, dispenser, loader, unloader, conveyor, reflow oven, design and produce, and provide SMT whole line service for customers around the world. Meanwhile provide THT whole line service too.


Production line:
10000 square meters standard modern standard precision equipment production work


After-Sales service:

Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of  our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy


Advantage, Why choose us:

1. GDK,HTGD Self-branded famous manufacture around the word
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in Russia, Iran, Vietnam, Malaysia and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.


Partial Certificate of Honor:


SMT whole line support
We provide SMT equipment and solutions for the whole line.


Other Products support:


Customer size:


Customer visited factory:


Our activity high light part:


Packing: VACUMME +WOODEN BOX. 

------------FAQ----------------------------------------------------

Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.

Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.

Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.