BTU SMT High Precision Lead Free Reflow Solder Oven Machine (100N)

• Customization: Available
• After-sales Service: Technical Support, Maintenance Services,
• Condition: New
• Model NO.: 100N
• Warranty: 24 Months
• Automatic Grade: Automatic
• Installation: Vertical
• Main Color: Industrial Computers White
• Transport Speed: 10-60 in/Min 25-152 Cm/Min
• Temperature Control Accuracy: +/-1 Degrees Centigrade
• PCB Maximum Width: 400 mm (Optional :610 mm)
• Guide Rail Width: Double Track Can Pass 270mm at The Same Time
• Guide Rail Fixing Mode: 1/4-Rail Rail Fixing (Other Rail Fixing Methods Ar
• Number of Heating Zones: 8 Top / 8 Bottom
• Cooling Length: 24 in 610 mm
• Transport Package: Wooden Case Packing Vacuum Packing
• Specification: 4648 mm*1524 mm*1524 mm
• Trademark: BTU
• Origin: China
• HS Code: 8514109000
• Production Capacity: 500sets/Year

Product Description

BTU New SMT high precision lead free reflow solder oven machine(100N) for production line

Ovenview:

provides optimized lead-free processing, boosting productivity and efficiency. BTU's exclusive closed loop convection control, provides precise heating and cooling control,constant heat transfer, maximum process controland reduced nitrogen consumption adding up to the lowest Cost of Ownership in the industry.

 

With 6, 8, 10 and 12 zone air or nitrogen models, 350ºC maximum temperature, flexible platform configuration, low nitrogen and power consumption, and a comprehensive menu of options, the Pyramax is both the industry's most versatile performer and its best value.

 

Standard Features:

• Lead Free Process-Guaranteed

• 350ºC Maximum Temperature

• Forced Impingement Convection

• Programmable Heating and Cooling Rates

• Side to Side Gas Recirculation

• Low Nitrogen and Power Consumption

• Flexible Platform Confifiguration

• Automatic Width Adjust

• Dynamic Gas Idle

• Smart Product Tracking (SMEMA)

• WINCON Control Software

• Electronic Over-Temperature Safety System

Options:

• 24 in Processing Capability

• 400ºC Maximum Temperature

• Belt and Rail Conveyors

• Fine Mesh Conveyor Belts

• Multiple Track Solution

• Flux Management

• Closed Loop Convection Control

• Integrated Water Supply

• Low Nitrogen Consumption Package

• High Power Heaters

• Center Supports

• Automatic Gas Sampling

• UL 508A and CE Compliant

• Automated Wafer Handling

• Barcode Reader

 

Process Chamber

Heating Section

1. Heating is accomplished via Forced Impingement Convection with side to side gas recirculation. Forced convection is provided by a proprietary blower system.

2. Each zone utilizes BTU's Porcupine II heating element. This element features a low mass, high surface area open coil wire arrangement for fast response time and high reliability.

3. Zones 1, 2, 7 and 8 employ 5-kilowatt heating elements top and bottom. Zones 3, 4, 5 and 6 employ 2.7 kilowatt heating elements top and bottom. 5-kilowatt heating elements are available for all zones as an option.

4. Oven loading capability is 2 lbs/ft2 (10 Kg/m2 ) based on a nominal conveyor speed of 32 in/min. (81.3 cm/min.). With optional 5kW heaters in all zones the loading capacity increases to 3 lbs/ft2 (15 Kg/m2)

5. The process chamber is a clamshell design and includes the capability to process large format printed circuit boards up to 18 X 24 inches (457mm X 610mm). Optional 24 X 24 Inches (610mm X 610mm) printed circuit board processing is also available.

6. Cross belt temperature uniformity is within a 4° C delta T in the reflow zone. (using standard BTU uniformity test board)

7. Zone to zone temperature isolation is ≥ 60C between the profile soak and reflow spike.

8. Access to the process chamber is accomplished via Powered Hood Lift actuators.

Cooling Section

1. Cooling is accomplished via fans with forced convection.

2. Closed loop cooling control is available as an option.

Conveyor System

ConvConveyor Belteyor Belt
Belt Width	18 in.	457 mm
Material	302 Stainless Steel Flat Flex
Conveyor Speed Range	10 - 60 in/min.	25.4 - 152.4 cm/min.
Conveyor Speed Nominal	32 in/min.	81.3 cm/min.
Conveyor Speed Control Accuracy	+/-0.3%
Product Clearance	2 in. (3 in. optional)	51 mm (76 mm optional)
Drive Motor	1/16 hp / brushless DC
Conveyor Height from floor	33 - 39 in.	838 - 991 mm
Rail Edge Conveyor (optional)
Material	#35 steel roller chain
Width	2 - 18 in.	51 mm - 457 mm
Support pin length	0.187 in. (std)	4.7 mm (std)
Pin to pin distance	0.375 in.	9.5 mm
Support pin height (clearances)	1.2 in. above pin 0.8 in. below pin	30.5 mm above pin 20.3 mm below pin
Rail parallelism	0.040 in.	1.0 mm
Rail height from floor	33.8 in. - 39.8 in.	859 mm - 1011 mm

1. Programmable (recipe controlled) width adjust is included with the optional rail edge conveyor.

2. Programmable multi-port lubricator is included with the optional rail edge conveyor.

3. Belt deviation detection via programmable deviation alarm.

4. Belt "Stopped" alarm is standard with over torque protection provided via slip clutch.

5. Alarm and motion messaging via WINCON

C

Specification:
 

Model	Pyramax 75A	Pyramax 100A	Pyramax 100N
Atmosphere	Air	Air	Air or Nitrogen
Conveyor Speed	10-60 in/min 25-152 cm/min	10-60 in/min 25-152 cm/min	10-60 in/min 25-152 cm/min
Conveyor Width	2-18 in 51-457 mm	2-18 in 51-457 mm	2-18 in 51-457 mm
Heated Length	75 in 1905 mm	100 in 2540 mm	100 in 2540 mm
Heated Zones (Top/Bottom)	6 top / 3 bottom	8 top / 8 bottom	8 top / 8 bottom
Cooling Length	24 inches 610 mm	24 in 610 mm	28 in 711 mm
Cooling Zones (Top/Bottom)	1 top (bottom optional)	1 top (bottom optional)	1 top / 1 bottom,2 top / 2 bottom (optional)
Overall System Length	127in 3226mm	183 in 4648 mm	183 in 4648 mm
Overall System Height	60 in 1524 mm	60 in 1524 mm	60 in 1524 mm
Overall System Width	60 in 1524 mm	60 in 1524 mm	60 in 1524 mm
Voltage Range	208-480 VAC	208-480 VAC	208-480 VAC

 

Model	Pyramax 125A	Pyramax 125N	Pyramax 150A z12	Pyramax 150N z12
Atmosphere	Air	Air or Nitrogen	Air	Air or Nitrogen
Conveyor Speed	10-60 in/min 25-152 cm/min	10-60 in/min 25-152 cm/min	10-60 in/min 25-152 cm/min	10-60 in/min 25-152 cm/min
Conveyor Width	2-18 in 51-457 mm	2-18 in 51-457 mm	2-18 in 51-457 mm	2-18 in 51-457 mm
Heated Length	125 in 3175 mm	125 in 3175 mm	150 in 3810 mm	150 in 3810 mm
Heated Zones (Top/Bottom)	10 top / 10 bottom	10 top / 10 bottom	12 top / 12 bottom	12 top / 12 bottom
Cooling Length	48 in 1219 mm	46 in 1168 mm	48 in 1219 mm	46 in 1168 mm
Cooling Zones (Top/Bottom)	2 top (bottom optional)	2 top / 2 bottom (optional)	2 top (bottom optional)	2 top / 2 bottom
Overall System Length	230 in 5844 mm	230 in 5844 mm	255 in 6474 mm	255 in 6474 mm
Overall System Height	60 in 1524 mm	60 in 1524 mm	60 in 1524 mm	60 in 1524 mm
Overall System Width	60 in 1524 mm	60 in 1524 mm	60 in 1524 mm	60 in 1524 mm
Voltage Range	208-480 VAC	208-480 VAC	208-480 VAC	208-480 VAC

Detail:

Closed Loop Convection

exclusive Closed Loop Convection Control

provides maximum flexibility in process control.

• Side-to-side recirculation enhances

temperature uniformity

• Guaranteed process repeatability, system to

system, site to site

• Unmatched convection ef

fificiency reduces zone

temperature setpoints.

 

Energy Pilot
Energy Pilot software enables energy savings by using product tracking technology to modify oven performance during gaps in production.

• Reduces Electrical, Air and/or

Nitrogen consumption

during idle.

• C idle modes: standby,

sleep, hibernate

• Operation can be configured

from fully automatic to manual

Company information:
 
HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.

# Research and development Full automatic screen printer start in 2008
# In 2011, HETIANGOOD company was formally registered and establised
# 15 years experiences in SMT industry.
# 200+ empolyees, 2000 sets machine capability each year. (HTGD, GDK brand), ISO certified  company, CE approval for the machine.
# Office area of 8000 square meters, modern, concise, rich sense of science and technology



Production line:
10000 square meters standard modern standard precision equipment production work


After-Sales service:

Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of  our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy


Advantage, Why choose us:

1. GDK,HTGD Self-branded famous manufacture around the world
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.


Partial Certificate of Honor:


SMT whole line support
We provide SMT equipment and solutions for the whole line.


Other Products support:


Customer size:


Customer visited factory:


Packing: VACUMME +WOODEN BOX. 

------------FAQ----------------------------------------------------

Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.

Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.

Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.