GDK SMT/SMD Fully Automatic PCB Solder Paste Stencil Screen Printing Machine

Product Description

GDK SMT/SMD Fully Automatic PCB Solder Paste Stencil
Screen Printing Machine For Production Line

Production Overview:
Mega SMT stencil printer, features simple and reliable structure, accurate positioning, convenient use, high precision, high stability and high cost performance

Technical Parameters:  

PCB parameters
Maximum board size(X x Y)	450mm x 350mm
Minimum board size(Y x X)	50mm x 50mm
PCB thickness	0.4mm~6mm
Warpage	Max. PCB  ≤1%Diagonal
Maximum board weight	6Kg
Board margin gap	Configuration to 3mm
Maximum bottom gap	20mm
Transfer speed	1500mm/s(Max)
Transfer height from the ground	900±40mm
Transfer orbit direction	Left-Right,Right-Left,Left-Left,Right-Right
Transfer mode	One stage orbit
PCB damping method	Programmable flexible side pressure, (Optional: 1,Bottom integral suction cavity vacuum, 2.Multipoint partial vacuum at the bottom; 3. Edge locking and Substrate clamping)
Support method	Magnetic thimble,  Equal high block,Vacuum suction cavity; Special workpiece fixture
Printing parameters
Printing head	Linear motor type close loop printing head
Template frame size	470mm x 370mm~737 mm x   737 mm
Maximum printing area(X x Y)	450mm x 350mm
Squegee type	Steel scraper/Glue scraper(Angel   45°/50°/60° matching the printing process)
Squegee length	220mm~ 500mm
Squegee height	65±1mm
Squegee thickness	0.25mm Diamond-like carbon coating
Printing mode	Single or double scraper printing
Demoulding length	0.02 mm - 12 mm
Printing speed	0 ~ 200 mm/s
Printing pressure	0.5kg - 10Kg
Printing stroke	±200 mm (From the center)
Image   parameters
Field of view	6.4mm x 4.8mm
Platform adjustment range	X.Y:±7.0mm,θ:±2.0°
Benchmark point type	Standard shape benchmark point(SMEMA standard), solder pad/openings
Camera system	Independent   camera,upwards/downwards imaging vision system
Performance parameters
Repetition precision of image calibration	±10.0micron @6 σ,Cpk ≥ 2.0
Repetition precision of printing	±20.0micron  @6 σ,Cpk ≥ 2.0
Cycle time	<7s
Product changeover	<5mins
Equipment
Power supply	AC220V±10%,50/60HZ,15A
Air supply	4~6Kg/cm2, 10.0  Diameter of the tube
Gas consumption	About 5L/min
Operating system	Windows 7
External dimension	1140mm(L) x 1450mm(W) x 1480mm(H) (Without light,monitor and keyboard)
Machine weight	Around 1000Kg
Temperature and humidity control module(optional)
Environment temperature	23±3˚C
Relative humidity	45-70%RH4

Standard Configuration:

1. Accurate optical positioning system
Four way light source is adjustable, light intensity is adjustable, light is uniform, and imag acquisition is more perfect; Good identification (including uneven mark points), suitable for tinning, copper plating,Gold plating, tin spraying, FPC and other types of PCB with different colors.

2. High efficiency and high adaptability stencil cleaning system
The new wiping system ensures full contact with the stencil ; three cleaning methods of dry, wet and vacuum, and free combination can be selected; soft wear-resistant rubber wiping plate, thorough cleaning, convenient disassembly, and universal length of wiping paper.

3. Intelligent squeegee system
Intelligent programmable setting, two independent direct motors driven squeegee, built-in precise pressure control system.

4. Simple and reliable PCB positioning system
Adaptive PCB board thickness, software tunable flexible side pressure and magnetic supporting device.

 

Available Options Configuration:

1. Automatic solder paste filling function
Regular and fixed point automatic addition of solder paste,to ensure the quality of solder paste and the amount of solder paste in the stencil. In order to ensure that the customer can carry out the quality of stable and continuous printing for a long time, improve productivity.
Can be real-time monitoring the roll diameter of the solder paste on screen trigger automatically add functionality

2. Detection function of solder paste margin of stencil
Real time detection of solder paste margin (thickness) on stencil,intelligent prompt for tin filling

3. Detection functionof Stencil plugging
By compensating the light source above the stencil, CCD is used to check the mesh in real time,so as to quickly detect and judge whether the stencil is blocked after cleaning,and carry out automatic cleaning, which is a supplement to the 2D detection of PCB.

4. Automatic dispensing function
According to different printing process requirements, PCB can be accurately dispensing tin,line drawing,filing and other functional operations after printing.

5. Squeegee pressure close-loop feedback control
Built in precise digital pressure sensor control system, through the squeegee pressure feedback system, it can accurately display the original pressure value of the squeegee,intelligently adjust the depth of the squeegee pressure,ensure the constant pressure value inthe printing process and obtain the highest process control, and realize the perfect printing of high-density and fine spacing devices.

6. Temperature and humidity control function
Automatic regulation and supervision of temperature and humidity in the printing press to ensure the stable physical characteristics of printing Materials.

7. Magnetic squeegee
Magnetic adsorption squeegee blade,instead of screw hole positioning mode, convenient and quick replacement.

8. Vacuum suction plate and upperpress function
It can automatically clamp PCB of various sizes and thicknesses to effectively overcome the deformation of the board,Make sure that the tin is evenly printed.

9. Support MES system seamless docking
It can scan the 1D code 2D code on the customer PCB and record the relevant information.which can be shared with the customer MES system. MES system uses 2D code,1D code, mobile IOT and other technologies to conduct scientific management on the warehouse material preparation and prevention, incoming material picking management, material loading and error prevention,production scheduling,quality traceability,Kanban control,etc. in the SMT production process. Through the optimization process to improve the production efficiency,improve product quality,shorten the production cycle, reduce the manufacturing cost,to achieve a comprehensive and scientific traceability management,to help enterprises quickly respond to market changes, improve the core competitiveness.

10. SPI online function interface
A closed-oop system is formed by connecting with SPI.After receiving feedback information of defective SPI printing, the machine will automatically adjust the offset according to SPI feedback. The XY offset can be adjusted automatically within 3PC.and clean the stencil, improve the printing quality and production efficiency,constitute a complete printing feedback system.
 

Other Available options Configuration:

Item No.	Function
1	Paste Roll Height Monitor (aPRHM)
2	Internal temperature and humidity detection on the work area
3	Window 10 system
4	Upper Press Function
5	PCB Size 525 mm * 350 mm
6	PCB board support method Grid-Lock
7	Support pins or support block detection sensor
8	Squeegee holder
9	System of adding solder paste from cartridge Semko 6 Oz
10	Control - by touch screen monitor
11	PC must have (SSD)
12	Range of adjustment feets from 45 to 160 mm
13	6.1 Software can save log-files 6. 2 Log-files contain data about all possible parameters of the equipment 6.3 Discreetness of data saving may be set up without limits 6.4 Export of log-files to Excel or Access 6.5 Alarm system in case of parameters are not correspond to preset parameters 6.6 Possibility of remote export of log files 6.7 For all parameters of the equipment there will be possibility of setting up of critical value of such parameters and further actions (means stoppage or further work with indication and information in separate log-file) with marks in log-files only in case of preset parameters will go beyond critical value.
14	UPS

Company information:

HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.

1. Shenzhen HTGD Intelligent Equipment Co., Ltd established in 2008.
2. 300+ staffs
3. 2,000 sets machines production capability per year
4. Sales and service covers 35+ countries around the world.
5. Focus on design&research based on customer's request
6. HTGD & GDK two brands 
7. 40,000 square meter advanced standard production workshop
8. ISO 9001 approval and CE certificate
9. More than 80 utility model patents and 5 invention patents
10. 30000+ big customers in China, who are specialized in cell phone, home appliance spare parts, medical electrical parts, etc

HTGD&GDK is focus on solder paste( screen printer), AOI, SPI, dispenser, loader, unloader, conveyor, reflow oven, design and produce, and provide SMT whole line service for customers around the world. Meanwhile provide THT whole line service too.



Production line:
10000 square meters standard modern standard precision equipment production work


After-Sales service:

Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of  our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy

Advantage, Why choose us:

1. GDK,HTGD Self-branded famous manufacture around the world
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.

SMT whole line support
We provide SMT equipment and solutions for the whole line.


Customer Visiting:


Customer Site:
*Became the most reliable Chinese partner for you.
*Have been helping customers to build a lot of new factories around the world.
*Training experts and technician for customers.


Other Products support:
We are specilize in automatic solder paste printer, inline AOI , inline SPI, High speed glue dispenser. And we support complete SMT whole Line machine, such as pick and place machine(chip mounter),used chip mounter, reflow oven, wave soldering machine, PCB magazine /Loader/Unloader,conveyor,laser marker and etc.


Exhibition show:


Company's cultural and recreational activities:
Organize all kinds of cultural and recreational activities for employees...


Packing: VACUMME +WOODEN BOX. 

------------FAQ----------------------------------------------------

Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.

Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.

Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.