Low Price Fully Auto SMT PCB Stencil Screen Printer Machine for Edge-Positioning Printing Lking Plus

Product Description

GDK Fully Auto SMT PCB Stencil Screen Printer Machine LKing Plus

Production Overview:
LKing Plus automatic solder paste printing machine for oversized PCB printing , the largest printing area to 2000mm X 510mm.

Technical Parameters:

PCB parameters
Maximum board size(X x Y)	2000mm x 510mm
Minimum board size(X x Y)	80mm x 50mm
PCB thickness	0.8mm~6mm (below 0.8mm need with Stowage)
Warpage	Max. PCB Diagonal line 1%
Maximum board weight	10Kg
Board margin gap	Configuration to 4mm
Maximum bottom gap	20mm
Transfer speed	1200mm/s(Max)
Transfer height from the ground	900±40mm
Transfer orbit direction	Left-Right,Right-Left,Left-Left,Right-Right
Transfer mode	One stage orbit
PCB damping method	Programmable flexible side pressure, Bottom integral suctionn cavity vacuum (Optional: Multipoint partial vacuum of the bottom)
Support method	Magnetic thimble + Equal high block,.(Optional:1.vacuum suction cavity;2.special workpiece fixture)
Printing parameters
Printing head	Floating intelligent printing head (two independent direct connected motors)
Template frame size	737mm x 370mm~1800 mm x 737 mm
Maximum printing area(X x Y)	2000mm x 510mm
Squeegee type	Steel scraper/Glue scraper(Angel   45°/50°/60° matching the printing process)
Squeegee length	300mm(optional with length of 200mm-400mm)
Squeegee height	65±1mm
Squeegee thickness	0.25mm Diamond-like carbon coating
Printing mode	Single or double scraper printing
Demoulding length	0.02 mm - 12 mm
Printing speed	0 ~ 200 mm/s
Printing pressure	0.5kg - 15Kg
Printing stroke	±1020 mm(From the center)
Cleaning   parameters
Cleaning mode	1,(All in one cleaning system); 2.Dry, wet and vacuum modes
Length of cleaning and wiping plate	380mm(optional with 300/510mm)
Image   parameters
Field of view	8mm x 6mm
Platform adjustment range	X:±20.0mm,Y:±15.0mm,θ:±2.0°
Benchmark point type	Standard shape benchmark   point (SMEMA standard), solder pad/openings
Camera system	Independent   camera,upwards/downwards imaging vision system, geometric matching location
Performance parameters
Repetition precision of image calibration	±15.0 micron @6 σ,Cp ≥ 2.0
Repetition precision of printing	±30.0 micron @6 σ,Cp ≥ 2.0
Cycle time	<15s , exclude printing and cleaning
Product changeover	<10mins
Equipment
Power requirements	AC220V±10%,50/60HZ,15A
Compressed air requirements	4~6Kg/square centimetre. 10.0  Diameter of the tube
Operating system	Windows 7
External dimension	2955mm(L) x 1400mm(W) x 1520mm(H)(Without light,monitor and keyboard)
Machine weight	Around 1800Kg
Temperature and humidity control module(Optional)
Environment temperat	23±3°C
Relative humidity	45~70%RH4

Standard Configuration:

Available Options Configuration:

1. Automatic solder paste filling function
Regular and fixed point automatic addition of solder paste,to ensure the quality of solder paste and the amount of solder paste in the stencil. In order to ensure that the customer can carry out the quality of stable and continuous printing for a long time, improve productivity.
Can be real-time monitoring the roll diameter of the solder paste on screen trigger automatically add functionality

2. Detection function of solder paste margin of stencil
Real time detection of solder paste margin (thickness) on stencil,intelligent prompt for tin filling

3. Detection functionof Stencil plugging
By compensating the light source above the stencil, CCD is used to check the mesh in real time,so as to quickly detect and judge whether the stencil is blocked after cleaning,and carry out automatic cleaning, which is a supplement to the 2D detection of PCB.

4. Automatic dispensing function
According to different printing process requirements, PCB can be accurately dispensing tin,line drawing,filing and other functional operations after printing.

5. Squeegee pressure close-loop feedback control
Built in precise digital pressure sensor control system, through the squeegee pressure feedback system, it can accurately display the original pressure value of the squeegee,intelligently adjust the depth of the squeegee pressure,ensure the constant pressure value inthe printing process and obtain the highest process control, and realize the perfect printing of high-density and fine spacing devices.

6. Temperature and humidity control function
Automatic regulation and supervision of temperature and humidity in the printing press to ensure the stable physical characteristics of printing Materials.

7. Magnetic squeegee
Magnetic adsorption squeegee blade,instead of screw hole positioning mode, convenient and quick replacement.

8. Vacuum suction plate and upperpress function
It can automatically clamp PCB of various sizes and thicknesses to effectively overcome the deformation of the board,Make sure that the tin is evenly printed.

9. Support MES system seamless docking
It can scan the 1D code 2D code on the customer PCB and record the relevant information.which can be shared with the customer MES system. MES system uses 2D code,1D code, mobile IOT and other technologies to conduct scientific management on the warehouse material preparation and prevention, incoming material picking management, material loading and error prevention,production scheduling,quality traceability,Kanban control,etc. in the SMT production process. Through the optimization process to improve the production efficiency,improve product quality,shorten the production cycle, reduce the manufacturing cost,to achieve a comprehensive and scientific traceability management,to help enterprises quickly respond to market changes, improve the core competitiveness.

10. SPI online function interface
A closed-oop system is formed by connecting with SPI.After receiving feedback information of defective SPI printing, the machine will automatically adjust the offset according to SPI feedback. The XY offset can be adjusted automatically within 3PC.and clean the stencil, improve the printing quality and production efficiency,constitute a complete printing feedback system.
 

Other Available options Configuration:

Item No.	Function
1	Paste Roll Height Monitor (aPRHM)
2	Internal temperature and humidity detection on the work area
3	Window 10 system
4	Upper Press Function
5	PCB Size 525 mm * 350 mm
6	PCB board support method Grid-Lock
7	Support pins or support block detection sensor
8	Squeegee holder
9	System of adding solder paste from cartridge Semko 6 Oz
10	Control - by touch screen monitor
11	PC must have (SSD)
12	Range of adjustment feets from 45 to 160 mm
13	6.1 Software can save log-files 6. 2 Log-files contain data about all possible parameters of the equipment 6.3 Discreetness of data saving may be set up without limits 6.4 Export of log-files to Excel or Access 6.5 Alarm system in case of parameters are not correspond to preset parameters 6.6 Possibility of remote export of log files 6.7 For all parameters of the equipment there will be possibility of setting up of critical value of such parameters and further actions (means stoppage or further work with indication and information in separate log-file) with marks in log-files only in case of preset parameters will go beyond critical value.
14	UPS

Company information:
 
HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.

1. Shenzhen HTGD Intelligent Equipment Co., Ltd established in 2008.
2. 300+ staffs
3. 2,000 sets machines production capability per year
4. Sales and service covers 35+ countries around the world.
5. Focus on design&research based on customer's request
6. HTGD & GDK two brands 
7. 40,000 square meter advanced standard production workshop
8. ISO 9001 approval and CE certificate
9. More than 80 utility model patents and 5 invention patents
10. 30000+ big customers in China, who are specialized in cell phone, home appliance spare parts, medical electrical parts, etc.

HTGD&GDK is focus on solder paste( screen printer), AOI, SPI, dispenser, loader, unloader, conveyor, reflow oven, design and produce, and provide SMT whole line service for customers around the world. Meanwhile provide THT whole line service too.



Production line:
10000 square meters standard modern standard precision equipment production work.


After-Sales service:

Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of  our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy


Advantage, Why choose us:

1. GDK,HTGD Self-branded famous manufacture around the world
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.

SMT whole line support:
We provide SMT equipment and solutions for the whole line.


Customer Visiting:


Customer Site:
*Became the most reliable Chinese partner for you.
*Have been helping customers to build a lot of new factories around the world.
*Training experts and technician for customers.


Other Products support:
We are specilize in automatic solder paste printer, inline AOI , inline SPI, High speed glue dispenser. And we support complete SMT whole Line machine, such as pick and place machine(chip mounter),used chip mounter, reflow oven, wave soldering machine, PCB magazine /Loader/Unloader,conveyor,laser marker and etc.


Exhibition show:


Company's cultural and recreational activities:
Organize all kinds of cultural and recreational activities for employees...


Packing: VACUUM +WOODEN BOX. 

------------FAQ----------------------------------------------------

Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.

Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.

Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.