Cheap New Pick and Place Machine LED Automatic Chip Mounter for SMT Production Line

Product Description

Cheap new Pick and Place Machine LED automatic  Chip Mounter for SMT production line

Basic specifications

ltem	Data
Number of Placement Heads	8(high-accuracy)
Number of IC Trays	48
Number of Feeders	72/80(subject to 8mm feeder)
Positioning Accuracy	0.01mm
Repeated Mounting Accuracy	0.02mm
Range of Mounting Speed	10000-12000Pcs/h
Applicable Components	resistor,capacitor,chip,lamp bead etc.
Supported Maximum Area of PCB	(72FX)480*450mm/(80F)480*370mm
Feeders	electric feeder, pneumatic feeder,vibrating feeder, IC tray etc.
Recognition Devices	mark camera x1,fast recognition camera x8, high-precision camera x1
Maximum Height of Applicable Components	≤7mm
Recognition Methods	simultaneous recognition and picking with eight heads
PCB Convey Mode	three-stage entry,automatic connection from left to right, automatic PCB positioning
Mark Positioning	manual / automatic
Programming Method	automatic programming after manually importing files of PCB coordinates
Control System	GDK control system
Maximum Step Length of XY Axis	629mm*679mm
Tracks of XY Axis	linear motion guide + ground ball screw
Motion Mode of XY Axis	intelligent linkage of acceleration and deceleration of curve and line, integrated linear interpolation algorithm.
Control Computer	industrial control computer with Intel high-performance processor
Adjusting Method of Tracks	electric
Range of Nozzle Buffer	4.5mm
Maximum Step Length of Z Axis	50mm
Range of Angle for Components	±180°
Motor	AC Servo Motor series
Driver	high-speed DSP driver
Air Supply Requirements	oil water filter,≥ 60L,dust filter and air pressure stabilizer etc.
Vacuum Supply of Nozzle	vacuum generator integrating the high-speed vacuum burst function
Range of Air Supply Pressure	0.5-0.6mp
OS	Independent research and development SMT intelligent OS based on Windows
Vision Display	17-inch industrial control display
Cable	German Igus durable flexible cable(10 million times)
Power Supply	220V 50/60Hz
Average Power	800W
Machine Dimensions	1410*1500*1540mm
Weight	(72FX)750kg / (80F)850kg

 

 

Internal Structure of the Machine:

1.Housing 2.Placement Heads 3.Pneumatic Support Bar 4. Flexible Silent Cable Carrier 6.Servo Motor of Y Axis 7.Ground Ball Screw of Y Axis 8.Servo Motor of X Axis 9.Linear Motion Guide of Y Axis 10.Linear Motion Guide of X Axis 11.Ground ball screw of X axis 12. 5MP HD Camera 13.1MP Fast HD Camera 14.Feeder Slots 15.Anti-Collision Sensor 16.Waiting Area 17.Mounting Area 18. Exiting Area 20. Base

 

Operating Manual
1. Create production project and set mark points

Import the .CSV file exported from PCB files, generate project coordinates through four corner coordinate positioning, and automatic-ally generate mark points. Through the packaging library, the layout of material station and nozzle can be generated intelligently, and the picking parameters and mounting parameters can be generated at the same time, greatly improving programming speed.

2. Install feeder / nozzle

Install the corresponding feeders of electronic components and nozzles according to the assigned station of the system.


3. Calibrate feeder picking coordinates intelligently
One-click operation without manual work. It can automatically calibrate installed feeder picking coordinates.Originally, it took an hour, but through the function of automatic scanning, it could be completed in a few minutes.

4. Start mounting

After a short manual adjustment and efficient automatic programming, the process quickly enters the first board trial, then you can start mass production if it runs smoothly.


 

Industrial Computer:
17-inch display,keyboard amd mouse. User-friendly OS already installed,supports WinXP / Win7, vision programming and PCB file importing etc.

 

Applicable Components:

*0201 , 0402 , 0603 , 0805 , 1206 , diode , triode, SOT and QFP , BGA with lead pitch ≥ 0.3mm (subject to dimension of 40*40mm and lead center distance 0.3mm) etc.

 

Precision Ball Screw and Linear Motion Guide
The use of imported precision ball screw and linear motion guide,will bring long term maintenance-free operation, high accuracy and noise-free runnning ,improves the machine per-formance effectively.

Guarantee the mounting accuracy of 0201-0402,QFN,QFP and BGA.

Achieve high stability of 24-hour continuous work without downtime, considerably improving the productivity.

High Durable Cable Carrier and Flexible Cable
Use the same type of cable carriers bearing up to 10 million constant motions as imported machines.

Igus flexible cables designed for industrial motion applicati-on,which can resist a range of dangerous conditions, like extre-me temperatures and oil, and can handle any type of motion, including horizontal, torsional or high speed, ensure the reliab-le connection of the electrical circuit in high-speed reciprocati-ng motion.

Company information:


HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.

# Research and development Full automatic screen printer start in 2008
# In 2011, HETIANGOOD company was formally registered and establised
# 15 years experiences in SMT industry.
# 200+ empolyees, 2000 sets machine capability each year. (HTGD, GDK brand), ISO certified  company, CE approval for the machine.
# Office area of 8000 square meters, modern, concise, rich sense of science and technology



Production line:
10000 square meters standard modern standard precision equipment production work

 

Partial Certificate of Honor:

After-Sales service:

Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of  our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time, communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy


Advantage, Why choose us:

1. GDK,HTGD Self-branded famous manufacture around the world
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.


Other Products support:
We are specilize in automatic solder paste printer, inline AOI , inline SPI, High speed glue dispenser. And we support complete SMT whole Line machine, such as pick and place machine(chip mounter),used chip mounter, reflow oven, wave soldering machine, PCB magazine /Loader/Unloader,conveyor,laser marker and etc.



SMT whole line support
We provide SMT equipment and solutions for the whole line.



Packing: VACUMME +WOODEN BOX. 


 

------------FAQ----------------------------------------------------

Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.

Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.

Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.