Fully Automated 3D Aoi Inspection Machine Apollo IX

• Customization: Available
• Max. PCB Size (X X Y): L 510 * W 510 mm
• Min. PCB Size (Y X X): L 50 * W 50
• Model NO.: Apollo IX
• 3D Projectors: 4 (8 Optional)
• Maximum 3D Detectable Component: Standard 18 mm (Z-Axis Head Lift up to 35 mm)
• Operating System: Window 10
• Transport Package: Wooden Boxes
• Specification: L 1300 * W 1438 * H1657 mm
• Trademark: GDK
• Origin: Shenzhen China
• HS Code: 9031499090
• Production Capacity: 2000sets/Year
• Package Size: 1300.00cm * 1438.00cm * 1657.00cm
• Package Gross Weight: 1500.000kg

Product Description

Automatic Optical Vision Inspection machine(AOI) for SMT Production Line Inspecting (ALE & ALE-D)

Production Overview:
High precision: multiple software analysis methods, multiple application modes, high-precision motion system; 
High efficiency: one maintenance workstation confirms the detection data of multiple online machines, realizing fully automated process control.

Machine Characteristics:

• Adopt cast iron Y crossbeam to better ensure the accuracy and stability of the machine.
• The Y-axis adopts double servo synchronous drive, which reduces deformation and improves positioning accuracy.
• Conveyor system that can automatically adjust the conveyor width according to the program setting.
• Equipped Z-axis lifting to cope with PCB bending adjustment and clear imaging of the top of high components.
• Equipped with a support  structure  to allow the PCB to be clamped after being levelled with the track.
• The transport motor adopts double closed-loop stepping motors to work synchronously, and automatically centers and stops the PCB  according to the PCB  length, instead of  mechanical blocking stops to reduce the impact on the PCB.
• The transport belt adopts  timing  belt, which can easily handle 5 KG heavy PCB .
• The main camera is standard with a 12M P  high-speed camera  and  4 projectors  (8 projectors optional) . A n optional side camera  is available  to improve component identification and to identify  poor  soldering at the bottom  of the components .
• Camera is standard with bar  code recognition function .
• Standard with SMEMA interface .

Technical Parameters:
 

Power Supply	200-240VAC 50/60Hz
Power	Normal 1.8 KW, Maximum 5KW
Air Supply	0.5MPa  25 L/min
Dimension	L 1300 * W 1438 * H1657 mm
Weight	1500 KG
Conveyor	Front fixed, single lane, 3-stage stop (1-stage conveyor for PCB length larger than 330 mm)
Operating system	Window 10
Conveyor Direction	Left to right, right to left, left to left, right to right (programmable)
PCB size	L 50 * W 50 ~ L 510 * W 510 mm
Thickness	Max 6 mm
Minimum Component	Metric 0201 (with optional 7 um lens) / Metric 0603 (Imperial 0201) (with 12 um lens)
Main Camera	12MP
Main lens	Standard with 12um (7 um optional)
Side camera	12MP(optional)
FOV	48.6 * 36.4 mm
3D projectors	4 (8 optional)
Maximum 3D detectable component	Standard 18 mm (Z-axis head lift up to 35 mm)
Maximum component height	Top 50mm , Bottom 20 mm
Maximum PCB bend compensation	±4 mm
Light source	RGB Annular light + coaxial light
Options	Maintenance workstation, MES interface, offline programming, 8 projectors, 7 um lens option, 4D camera

Functional features:

1. Global exposure camera+telecentric lens
The global exposure camera has a faster exposure time than the roller shutter camera, which not only eliminates the dragging phenomenon of the roller shutter camera,but also increases the speed by more than 30%!
The telecentric lens solves the problem of wide-angle lens image distortion,and can easily deal with the detection of the side pads of high components.And in linear test deflection angle test,distance test,it has more accurate effect.

2. Reference point positioning+pad positioning+body positioning
The industry's strongest positioning method, easy to deal with a variety of severely deformed boards,especially for flexible boards,server motherboards and other products.

3. Board Bending Compensation
When the board passes through the oven due to the difference in heat absorption by various types of components on the board,the board is unevenly heated, resulting in a certain degree of deformation of the board. The CAD coordinates and the position of the board after passing through the oven cannot be accurately matched.After the plate bending is compensated,the coordinates and the corresponding positions of the components are accurate.

4. Compreshensive Pad Defect Detection
Divide the pad into multiple areas,each area has the characteristics of good and bad products,set the corresponding detection standards to measure

5. Compatible with Various Shapes of Pads
Wave soldering algorithm supports various shapes of pads positioning is more accurate.

6. Offline Programming System&Operating System
True offline programming,no-stop debugging and updating procedures. Centralized management,one person and multiple machines,through remote network, can also realize remote service and machine adiustment.

Company information:
 
HTGD (GDK) is committed to take the professional line, to enrich the SMT professional and technical service experience, process improvement and effective solutions, rich practical experience to provide customers with appropriate and economical and reliable recommendations to meet the special needs of all types of customers. The company established a head office in Shenzhen and set up branch offices in Dongguan, Suzhou, Tianjin, Chongqing, Xi'an and Xiamen. At the same time, there are many branches and agents overseas, forming a strong distribution and service network in the world.
Major application range is SMT & PCB assembly, consumer electronics products, auto industry, LED assembly, medical electronics industry, etc.

1. Shenzhen HTGD Intelligent Equipment Co., Ltd established in 2008.
2. 300+ staffs
3. 2 , 000 sets machines production capability per year
4. Sales and service covers 35+ countries around the world.
5. Focus on design&research based on customer's request
6. HTGD & GDK two brand s  
7. 40,000 square meter advanced standard production workshop
8. ISO 900 1  approval and CE certificate
9. More than 80 utility model patents and 5 invention patents
10. 30000+ big customers in China, who are specialized in cell phone, home appliance  spare parts, medical electrical parts,  etc.

HTGD&GDK is focus on solder paste( screen printer), AOI, SPI, dispenser, loader, unloader, conveyor, reflow oven, design and produce, and provide SMT whole line service for customers around the world. Meanwhile provide THT whole line service too.


Production line:
10000 square meters standard modern standard precision equipment production work


After-Sales service:

Technical support
# From the purchase date, one year free warranty, lifelong maintenance
# Provide technical update and technical service at any time
# Software system life - long free upgrade, to ensure the latest version of the software and perfect functions
# Provide technical training according to customer needs
Service support
# Since the date of purchase, the customer has become a lifetime member of our company and enjoys the all-day waiting service
# Make phone calls and on-site visits to customers from time to time , communicate with customers and improve related problems in a timely manner
# Provide door-to-door service, one - on - one designated service policy


Advantage, Why choose us:

1. GDK,HTGD Self-branded famous manufacture around the world
2. Self developed and owned software, Company industry experience
3. 2000 sets production capability per year
4. CE,ISO,TUV certified company
5. We have many years of SMT sales, installation and after-sales service experience.
6. We have exported the whole line of SMT equipment in North America,South America, Europe, Southeast Asia, Middle East and other countries. Many of them are new customers starting from scratch.
7. We assist customers to train professional technicians and provide technical support at any time.
8. We solve all SMT problems for our customers.

SMT whole line support
We provide SMT equipment and solutions for the whole line.


Customer Visiting:

Customer Site:


Other Products support:



Exhibition show:


Company's cultural and recreational activities:
Organize all kinds of cultural and recreational activities for employees...


Packing: VACUMME +WOODEN BOX. 

------------ FAQ ---------------------------------------- --- --- --- --- --- --- --- --- ---------------

Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.

Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.

Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.