| Transmission Type: | One Stage Orbit |
|---|---|
| Rhythm: | Flow Production Line |
| Automatic Production Line: | Assembly |
| Production Scope: | Product Line |
| Flexible Production: | Intelligent Manufacturing |
| Certification: | ISO, CE |
| Customization: |
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Audited Supplier | PCB boarding Handling Parameter | |
| Max. board size(X x Y) | 650mm x 610mm |
| Min. board size(X x Y) | 50mm x 50mm |
| PCB thickness Range | 0.4mm~6mm |
| PCB Warpage | ≤1%Diagonal |
| Max. board weight | 3Kg |
| PCB edge clearance | Configuration to 3mm |
| PCB bottom clearance | 23mm |
| Conveyor speed ( Max.) | 1500mm/s(Max) |
| Conveyor height | 900±40mm |
| Conveyor direction | L-R,R-L,L-L,R-R |
| Transfer mode | One stage orbit |
| PCB damping method | Proarammable flexible side pressure+ Adaptive PCB board thickness+Edge lock base clamp. (optional: 1,Multipoint partial vacuum at the bottom; 2,Edge locking and substrate clamping) |
| Support method | Magnetic thimble + Equal high block.(Optional:1.vacuum suction cavity;2.special workpiece fixture) |
| Printing parameters | |
| Print head | Servo motrdrives prerisionscrew diven suspendedinteliet printing head lwo independent diret motors |
| Stencil frame size | 470mm x 200mm~800 mm x800 mm |
| Max. printing area(X x Y) | 650mm x 610mm |
| Squeegee Material / Angle | Steel squeegee/ Rubber squeegee(Angle 45°/50°/60° matching the printing process) |
| Squeegee length | 650mm(optional with length of 200mm-650mm) |
| Squeegee height | 65±1mm |
| Squeegee thickness | 0.25mm Diamond-like carbon coating |
| Print mode | Single or double squeegee printing |
| Demoulding length | 0.02 mm - 12 mm |
| Print speed | 0 ~ 200 mm/s |
| Print pressure | 0.5kg - 20Kg |
| Print stroke | ±200 mm(From the center) |
| Cleaning parameters | |
| Cleaning system | 1. Programmable washer fluid injection system; 2. Dry, wet and vacuum modes |
| Length of cleaning and wiping plate | 650mm |
| Optical System | |
| Field of view | 8mm x 6mm |
| Printing table adjustment range | X:±5.0mm,Y:±7.0mm,θ:±2.0° |
| Fiducial Types | Standard shape benchmark point(SMEMA standard),solder pad/openings |
| Vision methodology | Independent camera,upwards/downwards imaging vision system, geometric matching location |
| Performance parameters | |
| Machine Alignment repeatability | ±5.0μm @6 σ,Cpk ≥ 2.0 |
| Full process repeatability | ±15.0μm @6 σ,Cpk ≥ 2.0 |
| Core Cycle time | <7s(Exclude printing and cleaning) |
| Product changeover time | <5min |
| Equipment | |
| Power supply | AC220V±10%,50/60HZ,15A |
| Air supply | 4~6Kg/cm² |
| Gas Consumption | About 5L/min |
| Operating system (OS) | Windows 7(Optional WIN10) |
| External dimension | 1540mm(L) x 1220mm(W) x 1660mm(H)(Without light,monitor and keyboard) |
| Machine weight | Appro.1230Kg |
| User Permission | Different users have different permissions (fingerprint identification entering / password input) |
| Environment temperat | 23±3°C |
| Relative humidity | 45~70%RH4 |
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| 1. Accurate optical positioning system Adjustable four light sources, light intensity is adjustable,light is uniform,and image acquisition is more perfect; Good identification (including uneven mark points), applyfor tinning,copper plating,Gold plating, tin spraying, FPC and other types of PCB with different colors. 2. High efficiency and high adaptability stencil cleaning system The new wiping system ensures full contact with the stencil and large vacuum suction,Ensure to eliminate the solder paste in the mesh, create an anti-static stick roller,and completely remove The solder paste adsorbed in the stencil and mesh truly realizes the effective automatic cleaning function. 3. Intelligent squeegee system Intelligent programmable setting, two independent direct motors driven squeegee, built-in precise zero pressure detection system. 4. Vacuum suction plate and upper press function It can automatically clamp PCB of various sizes and thicknesses to effectively overcome the deformation of the board,Make sure that the tin is evenly printed. 5. Printing axis servo drive The Squeegee Y axis servo with screw drive,higher accuracy,more stable operation, extend the service life,to provide a good printing control platform for customers 6. 2D solder paste printing quality inspection and SPC analysis 2D function for offset,less tin, leakage,tin connection and other printing problems can be quickly detected, the detection point arbitrary increase;The SPC software can analyze the samples collected by the machine CPK index ensures printing quality. |
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1. Automatic solder paste filling function Regular and fixed point automatic addition of solder paste,to ensure the quality of solder paste and the amount of solder paste in the stencil. In order to ensure that the customer can carry out the quality of stable and continuous printing for a long time, improve productivity. Can be real-time monitoring the roll diameter of the solder paste on screen trigger automatically add functionality 2. Detection function of solder paste margin of stencil Real time detection of solder paste margin (thickness) on stencil,intelligent prompt for tin filling 3. Detection functionof Stencil plugging By compensating the light source above the stencil, CCD is used to check the mesh in real time,so as to quickly detect and judge whether the stencil is blocked after cleaning,and carry out automatic cleaning, which is a supplement to the 2D detection of PCB. 4. Automatic dispensing function According to different printing process requirements, PCB can be accurately dispensing tin,line drawing,filing and other functional operations after printing. 5. Squeegee pressure close-loop feedback control Built in precise digital pressure sensor control system, through the squeegee pressure feedback system, it can accurately display the original pressure value of the squeegee,intelligently adjust the depth of the squeegee pressure,ensure the constant pressure value inthe printing process and obtain the highest process control, and realize the perfect printing of high-density and fine spacing devices. 6. Temperature and humidity control function Automatic regulation and supervision of temperature and humidity in the printing press to ensure the stable physical characteristics of printing Materials. 7. Magnetic squeegee Magnetic adsorption squeegee blade,instead of screw hole positioning mode, convenient and quick replacement. 8. Vacuum suction plate and upperpress function It can automatically clamp PCB of various sizes and thicknesses to effectively overcome the deformation of the board,Make sure that the tin is evenly printed. 9. Support MES system seamless docking It can scan the 1D code 2D code on the customer PCB and record the relevant information.which can be shared with the customer MES system. MES system uses 2D code,1D code, mobile IOT and other technologies to conduct scientific management on the warehouse material preparation and prevention, incoming material picking management, material loading and error prevention,production scheduling,quality traceability,Kanban control,etc. in the SMT production process. Through the optimization process to improve the production efficiency,improve product quality,shorten the production cycle, reduce the manufacturing cost,to achieve a comprehensive and scientific traceability management,to help enterprises quickly respond to market changes, improve the core competitiveness. 10. SPI online function interface A closed-oop system is formed by connecting with SPI.After receiving feedback information of defective SPI printing, the machine will automatically adjust the offset according to SPI feedback. The XY offset can be adjusted automatically within 3PC.and clean the stencil, improve the printing quality and production efficiency,constitute a complete printing feedback system. |
| Item No. | Function |
| 1 | Paste Roll Height Monitor (aPRHM) |
| 2 | Internal temperature and humidity detection on the work area |
| 3 | Window 10 system |
| 4 | Upper Press Function |
| 5 | PCB Size 525 mm * 350 mm |
| 6 | PCB board support method Grid-Lock |
| 7 | Support pins or support block detection sensor |
| 8 | Squeegee holder |
| 9 | System of adding solder paste from cartridge Semko 6 Oz |
| 10 | Control - by touch screen monitor |
| 11 | PC must have (SSD) |
| 12 | Range of adjustment feets from 45 to 160 mm |
| 13 | 6.1 Software can save log-files 6. 2 Log-files contain data about all possible parameters of the equipment 6.3 Discreetness of data saving may be set up without limits 6.4 Export of log-files to Excel or Access 6.5 Alarm system in case of parameters are not correspond to preset parameters 6.6 Possibility of remote export of log files 6.7 For all parameters of the equipment there will be possibility of setting up of critical value of such parameters and further actions (means stoppage or further work with indication and information in separate log-file) with marks in log-files only in case of preset parameters will go beyond critical value. |
| 14 | UPS |
------------FAQ----------------------------------------------------
Q: What we can do for you?
A: Total SMT Machines and Solution, professional Technical Support and Service.
Q:Are you a trade company or a manufacturer?
A: OEM & ODM service are available.
Q: What is your delivery date?
A: The delivery date is about 35 days after receipt of payment.
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